WorkshopHow to repair torn footstrap plugs

Manuel Vogel

 · 18.01.2020

Workshop: How to repair torn footstrap plugsPhoto: Stephan Gölnitz
Workshop: How to repair torn footstrap plugs
Unfortunately, the loop plugs on windsurf boards tear out time and again, rendering them unusable. You then have the choice between a costly replacement of the entire row of plugs or an inexpensive quick repair like this one.

Loop plugs that have worn out are now cured "minimally invasively" - no need for major surgery.

"After tight comes loose" - some people will probably recognise this feeling from loop assembly. Frequent re-screwing, screws that are too thin, brute force and material that is too soft - there are many reasons why the plastic thread is suddenly gone. Until now, the only option was to replace the entire loop plug on the board. For a real tinkerer, such a solution is, of course, the last straw. Elmar Edelmann from the board brand Hejfly (formerly HiFly) therefore offers a set with which any halfway talented craftsman can repair the botched plug. The central "invention" is a special insert made from high-strength polyamide. The part just needs to be anchored properly.

And this is how it's done:

surf/M3183668Photo: Stephan Gölnitz

The botched hole in the board is simply drilled a little larger. The appropriate drill bit is included in the repair kit. Drill at a measured speed and with little pressure, exactly in the direction of the existing hole, until the drill hits the bottom slightly (check the depth beforehand if necessary).

surf/M3183669Photo: Stephan Gölnitz

Then cut a fresh thread into this hole. The tap is also included in the set.

surf/M3183670Photo: Stephan Gölnitz
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The pre-drilled special plug (with matching external thread) is glued into the fresh thread. For gluing in either epoxy resin (tip: 5-minute epoxy is available cheaply from modelling accessories) or UHU Plus endfest 300.Never use superglue! You can't screw the new plug in as quickly as it sticks.

surf/M3183671Photo: Stephan Gölnitz

After the repair, you should be able to reuse the original Cobra foot loop screws (these have an outer diameter of six millimetres).

Set 1 with drill, special tap and four inserts costs 59 euros; set 2 with only 4 threaded inserts is available for 36 euros.

Information and ordering at info@hejfly.de or 0172-6646132.

Manuel Vogel

Manuel Vogel

Editor surf

Manuel Vogel, born in 1981, lives in Kiel and learned to windsurf at the age of six at his father's surf school. In 1997, he completed his training as a windsurfing instructor and worked for over 15 years as a windsurfing instructor in various centers, at Kiel University sports and in the coaching team of the “Young Guns” freestyle camps. He has been part of the surf test team since 2003. After completing his teaching degree in 2013, he followed his heart and started as editor of surf magazine for the test and riding technique sections. Since 2021, he has also been active in wingfoiling - mainly at his home spots on the Baltic Sea or in the waves of Denmark.

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