WorkshopSurfboard conversion to thruster fins

Stephan Gölnitz

 · 02.12.2021

Workshop: Surfboard conversion to thruster finsPhoto: Stephan Gölnitz
Workshop: Surfboard conversion to thruster fins
Older wave and freestyle wave boards (with single fins) can also be improved by two grades with additional side fins and a smaller centre fin for controlled, tight turns. You can have this done for you, or you can do it yourself.

We often get requests like this, so give people the courage to try something out," says Timm-Daniel Köppke from Maui Ultra Fins in response to our enquiry about suitable fins and tips for a conversion. Experience in surf tests regularly shows that thrusters turn significantly better and surf more controllable waves on the same board than with a large single fin.

That sparked the idea: Surely something must work with old boards? Josh Welz and Johannes Rützel had already tried this before us. Both old hands on the board. Josh Welz, former surf editor-in-chief, had the conversion to Fuerte professionally done by Helmut Wirtz at Magma Custom Boards. His board now has a proper surf fin set with a 7-inch fin at the rear and two asymmetrical thruster fins, slightly angled, in FCS-I boxes.

Josh Welz shows the professional conversion on Thruster.Photo: Josh WelzJosh Welz shows the professional conversion on Thruster.

This would also be the cheapest box system for DIYers with a huge selection of surf fins. Two round plugs (around 5 euros each) are laminated into the board for each fin, and the round cut-outs can be easily made with a hole saw. Suitable, symmetrical windsurf side fins in FCS include the X-Tri from Maui Ultra Fins. For FCS, Timm-Daniel advises a maximum of 10 or 11.5 mm fins and JP shaper Gnigler does not ascribe the same load capacity to the fins as Mini-Tuttle or Slotbox.

Johannes Rützel, former tester for the Windsurfing Yearbook, cut into the laminate of his Goya himself. "I shortened US boxes, filled them and then laminated them in." For our conversion, we chose what is probably the best box with the largest selection of windsurf fins - two fine carbon slot boxes from Flikka (35 euros each) in a cuboid hard foam block. Very solid and easy to install. A guideline for all those who prefer to place the order: At the "Carbon Clinic", boxes cost 19 euros each and installation costs another 100 per box.

Johannes Rützel's Goya is a successful self-build.Johannes Rützel's Goya is a successful self-build.

You can find a detailed do-it-yourself workshop in the PDF available in the download area below.

Stephan Gölnitz, deputy editor-in-chief of SURF, explains how it works in 16 steps.

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Stephan Gölnitz

Stephan Gölnitz

Deputy Editor in Chief surf

Stephan Gölnitz comes from Bochum and had Holland as his home windsurfing territory for many years before moving to Munich in 1996 for the job of test editor at surf magazine. The materials engineering graduate worked as a surf instructor on the Ijsselmeer during his studies and competed for several seasons for the Essen sailing team in the Surfbundesliga and the Funboard Cup. He completed a traineeship at surf-Magazin in the test department and since then has actively accompanied almost all tests on the boom and for more than 10 years also as a photographer. Stephan has covered many thousands of test kilometers, mainly on Lake Garda and in Langebaan, but also in Egypt and Tobago. He gets his hands on over 100 new sails and boards every year as his company car. Privately, he prefers to surf with a foil on Lake Walchensee or “unfortunately far too rarely” in the waves. SUP is Stephan's second passion, which he pursued for several years at numerous SUP races. Today, he prefers to paddle on river tours with family or friends - even for several days.

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